Filtermist Oil Mist Collector FAQ
Filtermist Oil Mist Collector FAQs
Selection, installation, maintenance, accessories, and replacement-part information for the Filtermist FX Series supplied to U.S. customers through Wayne Products.
Product Selection
Wayne Products supports the U.S. Filtermist FX Series. Collector selection depends on machine enclosure volume, machining process, mist load, installation, and airflow requirements.
What does a Filtermist oil mist collector do?
Filtermist oil mist collectors remove airborne oil mist and coolant mist generated during machining before the contaminated air escapes from the machine enclosure into the surrounding work area.
The FX Series uses centrifugal separation to remove liquid droplets from the airflow. Collected coolant or oil drains from the unit and can be returned to the machine or collected separately depending on the installation.
Which Filtermist models are supplied in the U.S.?
The primary U.S. Filtermist FX Series consists of four models: FX-300, FX-575, FX-900, and FX-1200.
These enclosure ranges are useful starting points. Final sizing should also consider the machining process, enclosure sealing, coolant pressure, mist generation, and installation.
How do I choose the correct Filtermist FX model?
Start with the internal volume of the machine enclosure and then review the machining process, coolant type, coolant pressure, mist conditions, number of extraction points, electrical supply, and available mounting space.
Larger machines or installations using multiple extraction points may require an FX-900 or FX-1200 even when enclosure volume alone suggests a smaller unit.
Are stainless-steel Filtermist models available in the U.S.?
Yes. Stainless-steel versions of the FX-300, FX-575, FX-900, and FX-1200 are available for applications requiring additional corrosion resistance.
Type 304 stainless-steel Filtermist units are commonly considered for applications such as aqueous parts washing, food-processing equipment, and other environments where standard construction may not be appropriate.
What should I use for high-pressure coolant or Swiss machining applications?
High-pressure coolant and Swiss-style machining can generate finer mist than conventional machining. In these applications, the Filtermist unit is often paired with a high-performance afterfilter designed for high-pressure and Swiss applications.
Wayne Products should review the machine and process before the collector and afterfilter configuration is selected.
How Filtermist Works
How does centrifugal oil mist collection work?
Contaminated air is drawn into the Filtermist collector and passes through the rotating drum assembly.
Suspended oil and coolant droplets impact the rotating internal surfaces, combine into larger droplets, and separate from the airflow. The liquid then drains from the collector while cleaned air is discharged.
What machining applications use Filtermist collectors?
Filtermist collectors are commonly used on CNC lathes, machining centers, milling machines, grinding equipment, Swiss machines, and other machine tools that generate airborne oil or coolant mist.
The correct FX model and accessory configuration depend on the enclosure, machining operation, mist load, and installation.
Can Filtermist collect very fine mist and smoke?
Yes, but the accessory configuration becomes especially important. U.S. Filtermist installations can use standard or high-performance afterfilters to provide an additional filtration stage for fine mist and smoke generated by demanding machining applications.
Contact Wayne Products with the machine type, coolant or oil, operating conditions, and photos when available so the appropriate configuration can be reviewed.
Installation & Mounting
Can a Filtermist collector be mounted directly on the machine?
Yes. Direct mounting is commonly used when the machine enclosure can safely support the collector and the intake can be positioned correctly.
The FX-300 and FX-575 are supplied with the hardware needed for standard direct mounting. The FX-900 and FX-1200 use model-specific direct-mount kits.
What U.S. mounting options are available?
Depending on the Filtermist model and machine, U.S. mounting options include:
- Direct machine mounting
- Floor stands
- Machine-top stands
- Wall brackets
- Side-mount brackets where applicable
- Universal plenums
- Flexible ducting and flange adapters
Wayne Products can help identify the appropriate mounting arrangement and compatible U.S. accessory parts for the specific FX model.
Where should the Filtermist extraction point be located?
The extraction point should be positioned where it can capture mist effectively without drawing excessive chips or liquid coolant directly into the collector.
Machine configuration, coolant direction, internal airflow, door openings, and available mounting locations all affect the preferred intake position.
Can one Filtermist collector use more than one extraction point?
Yes. Larger installations can use ducting and Y-junctions to connect multiple intake points to one collector when the collector is correctly sized for the total airflow requirement.
This is commonly associated with larger FX models such as the FX-900 and FX-1200.
How should the coolant-return hose be installed?
The coolant-return hose should be routed so separated liquid can drain freely from the Filtermist unit.
Avoid routing that traps liquid or prevents gravity drainage. Wayne Products can provide compatible coolant-return hose when required.
U.S. Filtermist Accessories
What Filtermist accessories does Wayne Products support?
U.S. Filtermist accessories available for FX Series installations include:
- Standard afterfilters
- High-performance afterfilters
- Chip deflectors
- Direct-mount kits
- Floor stands
- Machine-top stands
- Wall and side-mount brackets where applicable
- Universal plenums
- Flexible ducting
- Ducting clamps
- Flange adapters
- Y-junctions
- Reducers
- Fishtail intakes for open-machine applications
- Coolant-return hose
- Electrical starter-box packages
Accessory compatibility varies by FX model. Contact Wayne Products before ordering if the required mounting or accessory configuration is uncertain.
What does a Filtermist afterfilter do?
An afterfilter provides an additional filtration stage on the discharge side of the Filtermist collector.
U.S. configurations include standard afterfilters and high-performance afterfilters. High-performance versions are intended for demanding applications such as high-pressure coolant and Swiss-style machining.
What does a Filtermist chip deflector do?
A chip deflector helps protect the Filtermist intake from direct coolant splash and chips while maintaining sufficient intake airflow.
Different sizes are used with the smaller FX-300/FX-575 group and the larger FX-900/FX-1200 group.
Maintenance & Replacement Parts
What routine maintenance does a Filtermist FX collector require?
Filtermist units should be inspected and serviced according to the operating conditions, contaminant load, usage, and model-specific maintenance instructions.
Typical service items can include drum pads, afterfilter elements, maintenance-kit components, and inspection of the drum, motor, mounting, ducting, and coolant-return system.
Wayne Products can help identify the appropriate maintenance items for the exact U.S. Filtermist model and series.
How do I identify the correct Filtermist replacement part?
The collector model and series must be identified before ordering replacement parts because components can differ between generations.
On U.S. Filtermist equipment, the serial-number label color helps identify the series:
- FX Series: blue label with white text
- Series 8: white label with black text
- Series 7: yellow label with black text
- Series 6: black label with silver text
Send Wayne Products the model number, serial-number information, label color, and clear photos when possible.
What replacement parts are available for U.S. Filtermist collectors?
Wayne Products can assist with U.S. Filtermist replacement parts including:
- Maintenance kits
- Drums and drum pads
- Replacement motors
- Motor-mount components
- Afterfilters and replacement filter elements
- Coolant-return components
- Ducting and installation accessories
- Mounting hardware and brackets
Parts are model- and series-specific, so identification of the existing collector is important before ordering.
Why is my Filtermist unit vibrating or making unusual noise?
Excessive vibration or unusual noise can indicate contamination or buildup in the rotating assembly, worn components, loosened hardware, imbalance, or another mechanical condition requiring inspection.
Shut the unit down and inspect it according to the Filtermist operating instructions. If the cause is unclear, contact Wayne Products with the model, series, and operating details before continuing use.
Why has the extraction airflow decreased?
Reduced airflow may be caused by a loaded afterfilter, restricted ducting, contamination buildup, blocked intake, inadequate drainage, maintenance requirements, or an installation problem.
Inspect the collector, filters, ducting, intake, coolant-return path, and maintenance condition before changing collector size.
Wayne Products Filtermist Support
Does Wayne Products manufacture Filtermist oil mist collectors?
No. Filtermist manufactures the oil mist collection equipment. Wayne Products distributes Filtermist equipment to U.S. customers.
Wayne Products can assist with U.S. FX Series model selection, quotations, accessories, maintenance items, replacement parts, and application information.
What information should I provide when requesting a Filtermist quote?
Helpful information includes:
- Machine make and model
- Internal enclosure dimensions or approximate enclosure volume
- Machining process
- Coolant or oil type
- Coolant pressure
- Mist or smoke conditions
- Available voltage
- Preferred mounting location
- Number of extraction points
- Photos of the machine when available
Can Wayne Products help identify an older U.S. Filtermist unit?
Yes. Wayne Products supports current FX models as well as replacement parts for many older U.S. Filtermist units and earlier series.
Provide the model number, serial number, label color, and clear photos of the existing unit or component. This information helps identify the correct maintenance kit, motor, drum, filter, or replacement part.
Need Help Selecting a U.S. Filtermist FX Collector?
Wayne Products distributes the Filtermist FX-300, FX-575, FX-900, and FX-1200 product line and can help with model selection, mounting accessories, afterfilters, maintenance items, replacement parts, and quotations.